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SYMBIOSIS 6040 CNC Router MILL - IE 8459.61.10.00
SYMBIOSIS | Bridging the gap between router and milling machine
Often router users like to use their machines to cut aluminium. Largely built out of aluminium frames, a CNC router has limited capacity to product a quality finish on Aluminium.
The CNC routers enemy when cutting aluminium is the main carcass stiffness. The SYMBIOSIS machine is an affordable Hybrid machine that can produce milling and routing performance in one package.
SYMBIOSIS can carry out all the typical routing operations. However under the bonnet SYMBIOSIS is very different. The heavy duty steel frame, 20mm HIWIN rails, 16mm ballscrews and fixed bridge design means the machine produces milling machine stiffness when milling aluminium.
SYMBIOSIS CNC Semi automatic CNC
The SYMBIOSIS can be supplied with a manual tool change system in the spindle snout. This the most affordable configuration for the machine. We can add a level of automation to the tool change setup. The fixed touch off sensor allows tool changes to be fully integrated into the process.
- Calibrate the first tool and setup the Z datum
- Post process from CAM package in ATC mode
- Tool changes are automated
- The machine asks for the next tool
- After loading the tool the tool offset is set and the machine proceeds
The SYMBIOSIS router mill hybrid features
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High torque stepper drive system | Rapids of 8000mm/min possible
- 2kW QTC spindles supported
- 600 x 400mm travel in XY
- 150mm of Z throat access | 120mm of travel
- Ballscrews on all axes
- HIWIN rails on all axes
- Very high rigidity steel frame
Full steel frame for maximum stiffness
The machine weighs almost 200kgs. The steel used is thick walled box iron and laser cut plate. You will not find a stiffer small format CNC platform
Full ballscrew drive system
The only non ballscrew CNC system in our commercial machine range is our plasma cutter. All routers and milling systems run on full ballscrews. The Symbiosis machine is available in a pitch 10 and pitch 5 ballscrew configuration.
Heavy duty HIWIN profile linear rails
The Symbiosis machine is built on heavy duty HIWIN profiled linear rails. The profiled linear rails are one of the best linear motion system for machine stiffness.
The rails provide the highest level of system accuracy and stiffness to allow quality surface finish when machining alloys.
THE TURKNEY SYMBIOSIS PLATFORM | FULL CE CONFORMITY
- Fully turnkey sheet metal machine tool enclosure and table system
- Compact fully integrated solution on a 1500 x 1000mm footprint
- Chip management in integrated chip tray and collection tray
- Internal enclosure environment sealed from chip ingress
- Fully interlocked solenoid driven safety switch solutions for the enclosure
THE SYMBIOSIS HARDWARE PLATFORM
- 250 Kg / 550 Pound steel frame
- 5mm steel box section wall elements
- Fixed bridge moving gantry router mill hybrid design
- Ballscrews on all axes
- High load thrust bearings on all axes
- 600 x 400 x 150mm (X/Y/Z)
- 20mm HIWIN rails on all axes
THE SYMBIOSIS SPINDLE SYSTEM
- Fully compatible with the Quick Tool Change system (QTC)
- Digital solenoid control for air feed to mist / spray system
- Fully upgradable controller and spindle support system
- 700W Spindle
- 2kW Spindle
- 2kW (QTC – Fully Supported)
THE SYMBIOSIS BED SYSTEM
- Fully replaceable 20mm Tslot aluminum table
- 12 X M6 bolts secure the table to the Steel base plate
- Steel table is datum machined by the machine itself for ultimate accuracy and bed tram.
THE SYMBIOSIS DRIVE TRAIN (Steppers)
- NEMA 23 2.5NM 4A stepper motors as standard
- 75V DC High voltage high torque stepper amplifier system
- Fully digital motor amplifiers
- Up to 10,000mm/min rapids
THE SYMBIOSIS DRIVE TRAIN (Servos)
- 400W AC servos are supported
- Each machine has each axis tuned for optimal preformance
- Accelerations and linear speeds are much higher with servos
- Fully closed loop feedback and drive error monitoring
THE SYMBIOSIS CONTROL PLATFORM AND INTERFACE
- Ethernet connectivity on all models for industrial performance
- UCCNC controlled
- Industrial grade Cables & Connectors